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Vortex Flowmeter

Vortex Flowmeter

Pressure Range: 1.6Mpa , 2.5Mpa , 4.0 Mpa , higher pressure specifications can be customized
Measuring medium:Liquid, gas, steam
Temperature range: Piezoelectric type: pipe type -20℃ ~ 350℃ plug-in type -10℃ ~ 300℃ capacitive type: pipe type -50℃ ~ 500℃ plug-in type -30℃ ~ 450℃
Explosion-proof mark: Flameproof ExdⅡBT5 Intrinsically Safe ExiaⅡCT5
Protection: IP68;

Description

Summary

 

Vortex street flowmeter is a speed flow meter based on the theory of natural vibration of fluid and piezoelectric crystal or differential capacitor as the detection component.

This product adopts unique differential technology, with isolation, shielding, filtering and

other measures, to overcome the same products of poor seismic resistance, large noise,

small signal data disorder and other problems, and adopts a unique detection probe

packaging new technology and protective measures, to ensure the reliability of the product.

The product has three measurement types: basic type, differential pressure type and

temperature and pressure compensation. The basic type measures the flow signal of single working condition, the differential pressure compensation type directly measures the mass flow, the temperature and pressure compensation can measure the temperature, pressure

and flow signal at the same time, and output the standard volume flow or mass flow after

compensation. The product has two structural types of pipe type and insert type, can be

displayed on site, can also be long distance transmission, each type has high temperature, high pressure, anti-corrosion, explosion-proof and other specifications, and integral and split structure, to adapt to different measurement media and installation environment.

The instrument has a series of advantages, such as wide range ratio, high accuracy,

convenient installation and maintenance, and wide medium adaptability. It can be widely

used in petroleum,chemical industry, metallurgy, machinery, food, paper making, medicine, as well as urban pipeline heating, water supply, gas and other industries of various low

viscosity liquid, gas, steam and other single-phase fluid process measurement and energy saving management.

 

Fundamental structure

 

 

① flange

② binding bolt

③ table body

④ vortex generator

⑤ detection probe

⑥ watch rod

⑦ locknut

⑧ amplifier shell

product-537-470
Product characteristics

 

• The structure is simple and firm, no moving parts, long service life, small pressure loss, low operating cost.

• New structural design of mechanical vibration resistance, shock resistance and dirt resistance is adopted.

• It achieve high exchangeability and versatility from the detection probe to the transport discharge path.

• The circuit adopts surface mounting process, with compact structure and high reliability.

• Set the menu according to the general operation principle, and use Chinese characters to prompt, clear and intuitive, simple to operate.

• Within a certain range of Reynolds number, the output signal is not affected by the physical properties of the changes and components of the measured medium, and the instrument coefficient is only related to the shape and size of the vortex body, so it is generally not

necessary to reciliate the instrument coefficient after replacing the accessories.

• The 12864 full dot matrix LCD display with fine low power consumption displays the

instantaneous flow and cumulative flow, and compensates the measured temperature and pressure, and the data is rich and intuitive.

• It has the multipoint linear correction function and greatly improves the measurement

accuracy. After using the high-speed algorithm of single pulse and pulse by pulse

measurement, the compression or broadening calculation is only delayed one by one time, to achieve complete real-time linear compensation, this performance reaches the world's leading level.

• The differential pressure compensation vortex street mass flowmeter can directly measure the mass flow rate, which is not affected by the medium component or the dry degree

change,and the measurement accuracy is higher.

• The temperature and pressure compensation built-in or external sensor automatically

corrects temperature and pressure, directly converting the working condition flow into mass flow or volume flow under standard state. The measurement is simple and accurate, and 12 compensation algorithms can meet almost meet all flow compensation requirements.

 

Technical parameter

 

 

QQ20240924101759

Main external dimensions of the product

 

 

product-426-474

Nominal diameter

Instrument length

Instrument height

Installation flange

Install bolts

Piping

specifications

Outer

diameter of flange

Flange thickness

Bolt hole spacing

Bolt

aperture

Number of bolts

Bolt specifications

15

180

415

95

14

65

14

8

M12×60

φ18×1.5

20

180

420

105

16

75

14

8

M12×60

φ25×2.5

25

180

425

115

16

85

18

8

M12×60

φ32×3.5

32

180

435

140

18

100

18

8

M16×70

φ39×3.5

40

180

435

150

18

110

18

8

M16×70

φ48×4

50

180

440

165

20

125

18

8

M16×70

φ59×4.5

65

180

460

185

20

145

18

8

M16×70

φ74×4.5

80

200

490

200

20

160

18

16

M16×70

φ89×4.5

100

220

510

220

22

180

18

16

M16×80

φ109×4.5

125

240

535

250

22

210

18

16

M16×80

φ134×4.5

150

270

570

285

24

240

22

16

M20×80

φ159×4.5

200

300

625

340

26

295

22

24

M20×90

φ219×9

250

320

685

405

28

355

26

24

M24×100

φ273×22

300

350

710

460

32

410

26

24

M24×100

φ325×12

350

370

790

520

38

470

26

32

M24×115

φ377×13

400

400

845

580

42

525

30

32

M27×120

φ426×13

Note:

1. The above parameters are only applicable to the vortex street flow meter with the following pressure specification of 1.6MPa.

2. The length of the instrument is standard size, and the length of the integrated pressure compensation instrument is increased by 50mm.

3. Flange connected vortex street flowmeter is not equipped with pipe flange and bolts when leaving the factory, and users need to buy separately. The standard of connecting flange is GB / T9119-2000 flat welded steel pipe flange.

product-702-454

Nominal diameter

Instrument length

Installation length

Instrument height

Instrument outer diameter

Piping specifications

15

80

116

400

68

φ18×1.5

20

80

116

400

68

φ25×2.5

25

80

116

400

68

φ32×3.5

32

80

116

400

68

φ39×3.5

40

80

116

404

80

φ49×4.5

50

80

116

412

88

φ59×4.5

65

80

116

428

105

φ74×4.5

80

80

116

446

120

φ89×4.5

100

80

118

472

148

φ109×4.5

125

85

124

492

174

φ134×4.5

150

90

135

515

196

φ159×4.5

200

105

150

570

250

φ219×9

250

120

166

620

300

φ273×11

300

135

185

670

350

φ325×12

Note:

1. The above parameters are only applicable to the pressure meter below 2.5MPa.

2. The installation flange is a special flange, which has been equipped when leaving the factory. The installation of flange is the enterprise standard and is recommended to use.

Explain:

1. The above dimensions are only for reference in the design and selection, and the actual size shall be subject to the factory or order confirmation.

2. The diameter of common seamless steel pipe is the diameter of metric steel pipe. If the British steel pipe is used, it should be indicated when ordering.

3. Pipe welding type, thread connection type, clamp connection type, fixed insertion type, ball valve insertion type structure appearance size, as well as high temperature type, ultra-low

temperature type shape size shall be subject to the delivery or order confirmation.

4. Flowmeter installation flange adopts enterprise standard or national standard GB/T9119-2000, but also according to the needs of users to use other national departments or other industry standards, or use other national standards (American standard, German

standard, Japanese standard, etc.), if special standards, please indicate when ordering.

Model and specification

 

Vortex street flow meter type spectrum

Explain

HLB HLE

Piezoelectric vortex flowmeter Capacitive vortex flowmeter

Instrument type

 

2

3

4

5

6

7

8

Flange clamp type

Flange connection type

Pipe butt welding type

Threaded connection type Clamp connection type

Fixed plug-in type

Ball valve plug-in type

Way to install

 

2

3

4

Liquid Gas

Steam

Measurement medium

 

-X

The nominal diameter of the flow meter is represented by 2-4 Arabic numerals For example, DN200 is represented by 200

Inside nominal diameter

 

-2

-3

-4

-5

-6

-7

-8

-9

No display of pulse frequency signal Pulse frequency signal band display Battery powered on-site display

Two wire system 4~20mA signal without display Two wire system 4~20mA signal band display

Two wire system 4~20mA signal with HART communication Three wire system 4~20mA signal band display

Three wire system 4~20mA signal with RS485 communication

Output signal

 

2

3

4

5

6

-50 ℃~50 ℃ (capacitive only)

-20 ℃~50 ℃ 50 ℃~250 ℃ 50 ℃~320 ℃

50 ℃~500 ℃ (capacitive only)

Temperature specification

 

2

3

4

5

6

1.6 Mpa

2.5 Mpa 4.0 Mpa

6.4 Mpa

Higher pressure specifications (up to 32 Mpa)

Pressure

specifications

 

M P T PT

Differential pressure compensation type

Pressure compensation type

Temperature compensation type

Temperature and pressure compensation type

Compensation type

 

F Q S N G B Y

Split type Diving type Scale type

Corrosion resistant type Explosive type

Benan explosion-proof type

Integrated compensation type

Other options

HLE

3

4

-80

-6

6

3

M

Y

Integrated capacitive differential pressure vortex street

mass flowmeter,flange connection type, medium less than 500 ℃ steam, DN 80, PN 25, current signal output band

display.

 

Lectotype

 

The selection of the vortex street flowmeter is a very important work, and the correct selection is the prerequisite for the normal operation of the flowmeter.Statistics show that 70% of the

failure of the flowmeter is caused by the wrong selection or improper installation. Therefore, the flow meter must be selected correctly, and the specific selection methods can refer to the

following several:

1. Selection of instrument type

Piezoelectric vortex street flowmeter has a series of advantages such as wide range ratio, high accuracy, convenient installation and maintenance and wide adaptability of medium, and has good use economy, which is a more commonly used flow metering instrument at present.

Capacitive vortex flowmeter has all the advantages of piezoelectric vortex flowmeter, but also has a high temperature tolerance, temperature adaptation range-50 ℃ ~500 ℃ . Capacitive

vortex street flowmeter signal processing using advanced digital spectrum technology can adapt to a variety of measuring media, lower measurement lower limit, superior

anti-interference and earthquake resistance, realize the ready to use, no adjustment and maintenance.

2. Selection of the installation method

Franka installation is the preferred installation method, because of its compact structure, easy installation, and short supply cycle, suitable for most applications.

Flange connection type is mostly used for integrated differential pressure, pressure, pressure compensation vortex street flow meter and some special applications.

Pipe butt welding type and clamp connection type are suitable for high pressure medium, in which the clamp connection type can be removed.

Thread connection type is mainly used for small caliber, food grade hygiene requirements. Fixed insert and ball valve insertion are suitable for large diameter, generally choose fixed insert, convenient installation, lower cost; ball valve insertion can be continuously flow

maintenance, mostly used for dirty media, easy to scale, need regular cleaning occasions.

3. Determination of the measurement range

The measuring range of different diameter vortex street flowmeter is different, even if the same diameter flowmeter is used in different media, its measuring range is also different. The actual available measurement range is determined by calculation, and the table below provides the flow range of the three typical media under specific conditions.

 

 

Reference table for flow range of pipe flowmeter

DN(mm)

15

20

25

32

40

50

60

Water

1.2-6.2

1.5-10

1.6-16

1.9-19

2.5-26

3.5-38

6.2-65

Air

5-25

6-50

9-80

13-130

18-180

30-300

48-480

Vapour

5.8-30

6.5-55

10-100

15-150

22-220

580-500

75-750

DN(mm)

80

100

125

150

200

250

300

Water

10-100

15-150

25-250

36-380

62-650

140-1400

200-2000

Air

75-750

12-120

150-1500

260-2600

450-4500

680-6800

1000-10000

Vapour

120-1200

19-1900

280-2800

450-4500

800-8000

1200-12000

1800-18000

Reference table for the flow range of the insert flowmeter

DN(mm)

200

250

300

350

400

450

Water

70-700

110-1100

180-1800

210-2100

270-2700

350-3500

Air

600-6000

1060-10600

1500-15000

2000-20000

2700-27000

3300-33000

Vapour

680-6800

1100-11000

1700-17000

2400-24000

3200-32000

4000-40000

DN(mm)

500

600

800

1000

1200

1500

Water

450-4500

600-6000

800-8000

1200-12000

1800-18000

2600-26000

Air

4200-42000

6100-61000

11000-110000

17000-170000

24000-240000

38000-380000

Vapour

5200-52000

7100-71000

13000-130000

20000-200000

28000-2800000

42000-4200000

 

The above flow range is the data of three typical media under specific conditions: Liquid media is water:

T=20℃ ρ = 999.8 Kg/m3 µ = 1.0 cp

 

Gas media is air:

T=20℃ P=101.325kPa (pressure) ρ = 1.293 Kg/m3 µ =0. 084 cp

 

Steam is superheated steam:

T=188℃ P=0.48 MPa (pressure) ρ = 2.277 Kg / m3 µ = 0. 0

 

The upper flow rate of the vortex street flowmeter is generally not affected by the working

density and motion viscosity of the medium, while the lower flow rate depends on the working density and motion viscosity of the medium. Therefore, determining the flow range is actually to determine the lower flow rate actually available. When the working conditions of the measuring media change, the lower limit flow value should be corrected according to the actual density

and viscosity.

 

Density correction: Q1 =Q0 × ρ0 / ρ Adhesion correction: Q2 =Q0 × µ/µ 0

 

In the formula: Q1 , Q2- the measurable lower limit flow rate of the measuring medium after density and viscosity correction, m3/h

Q0 - Lower limit flow rate of typical medium, m3/h

ρ0 , ρ - Operating density of typical medium and measuring medium, Kg/m3 µ0 , µ - Dynamic viscosity of typical medium and measuring medium, CP

When Q1 > Q2 , the measurable flow range and linear flow range are Q1 ~ Qmax ; for Q1≤ Q2 , the measurable flow range is Q1 ~Qmax , and the linear flow range is Q2 ~ Qmax ; Qmax is the upper limit of typical medium.

4. Selection of nominal diameter

The selection of nominal diameter should first determine the volume flow range of the

measuring medium under the working condition, and then calculate the actual measurable flow range of the pipe diameter. If the flow range of the measured medium is within the actual

measurable flow range of the corresponding diameter, the flow meter with the same diameter as the piping diameter can be selected; if the actual measurable flow range of the

corresponding diameter cannot meet the requirements of the lower limit flow, the diameter

should be reduced and re-calculated; if the actual measurable flow range of the corresponding diameter cannot meet the requirements of the upper limit flow, then the diameter should be

increased and re-calculated.

If only the mass flow rate of the measured medium or the volume flow rate under the standard condition is known, the volume flow rate under the working condition should be converted first and then compared to the actual measurable flow rate range calculated.

The volume flow rate under the mass flow conversion condition is calculated by the following formula:

Q=M/ ρ

In the formula: Q - Operating volume flow rate, m3/h M - Mass flow rate, Kg/h

ρ - Operating medium density, Kg/m3

The volume flow rate under standard conditions is calculated using the following formula:

0.101325 (273.15+T)

Q=-----------×Qb

293.15 (0.101325+P)

In the formula: Qb - Standard volume flow rate, m3/h

P - Working pressure of the medium, gauge pressure MPa T - Working temperature of the medium, ℃

 

If the working density and motion viscosity of the measuring medium are not much different

from the three typical media, the appropriate 9 nominal diameter can be selected without

checking the table by calculation; if the working density and motion viscosity of the measuring medium are very different from the three typical media, if hydrogen with small density and oil with large viscosity, the vortex street flow meter may not be applicable, and the measurable

flow range should be carefully calculated.

5, the choice of compensation type

The vortex street flowmeter measures the working volume flow, if you need to measure the standard condition flow or mass flow, it needs to make compensation, including differential pressure compensation type, pressure compensation type, temperature compensation type, temperature and pressure compensation type.

Differential pressure compensation vortex street mass flowmeter is a milestone product

developed by our company's research and development team after years of painstaking

research. It is the first in the world and has obtained the national patent. It is a real sense of

vortex street mass flowmeter. Traditional vortex street flowmeter is using the setting density or temperature, pressure compensation density method to calculate the mass of the measuring medium flow, and the density because of the medium component or dry, degree change,

simple by setting density or temperature pressure compensation method cannot reflect this

change, thus produces a technical error. The differential pressure vortex street mass flowmeter developed by our company uses the function of differential pressure and density to calculate the density by measuring the differential pressure. This measurement scheme is not affected by the change of medium component or dry degree, especially suitable for the measurement of unstable mixing gas, liquid, humidity steam and moisture vapor with unstable components. The temperature compensated vortex flowmeter is suitable for measuring the mass flow of

saturated steam with stable pressure; the pressure compensated vortex flowmeter is suitable for measuring the standard flow of gas with little temperature change and the mass flow of

saturated steam; the temperature and pressure compensation vortex flowmeter is suitable for measuring the mass flow of steam and the standard flow of gas, and the compensation

accuracy is higher.

6. Other types of selection

The split vortex street flowmeter is installed in humid environment or high temperature. The circuit part is separated from the sensor to avoid the influence of bad environment on the detection circuit.

The submersible vortex street flowmeter adopts special waterproof process, protection grade IP68, can work underwater for a long time, suitable for the risk of flooding.

The reduced diameter type vortex street flowmeter has a lower flow measurement lower limit, which is suitable for the low medium flow and not convenient for pipe shrinkage.

 

Integrated compensation type vortex street flowmeter is the integrated design of compensation equipment and flowmeter to become a part of the flowmeter. This design has a higher degree of integration and the installation is easier, but the production cost is also higher.

Corrosion-resistant vortex street flowmeter is used to measure the corrosive medium of 304 stainless steel. The surface body is processed and manufactured with the corresponding corrosion-resistant materials. When the measuring medium is a corrosive gas or liquid, the specific requirements and the material situation of the installed pipes shall be provided in advance.

The explosion-proof type is not allowed for O type, while the explosion-proof instrument is not allowed to open the shell adjustment circuit. The advantages of the instrument are simple

installation, no safety grid, low cost, for general dangerous situations.

Complete the above selection, then select other parameters according to the spectrum table, and combine the code in the specified order, you can get the model of the vortex street

flowmeter.

 

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